• AMS 335i N54 Intercooler Install

      I've always done my own car work but in my past vehicles that has consisted of oil changes and audio upgrades (Geo Metro ftw). The point is this is my first go at real vehicle work and modification. One of the first things I tackled was upgrading my intercooler after reading how important it was. I went with AMS based on their solid design and testing.



      For my install I got my hands on a lift however it was an hour away. We ended up getting there about an hour before they closed so it was kind of a rushed operation but thanks to the perfect fit we got it done. We had trouble getting the stock couplers off. They have a some kind of one time use band on there and of course I didn't bring a dremel. We ended up taking off the charge pipe to get at one side easier.





      Due to the time constraint we decided to go with just taking the underbody panel off and put it in from the bottom.





      The IC came well packaged and had both ends capped to prevent anything getting inside and going into the turbos.







      The AMS FMIC is obviously larger and substantially better built.





      All of us have general mechanical knowledge but by no means are mechanics or experts on the N54 or E90 and we were still able to get the whole thing done in right about 60 min. This includes doing the slight trimming of the inside of the bumper area (approx 1.5" x 24" if I remember right) with a damn razor blade. If anyone sees a good price on a dremel please Please let me know. More install pics







      I forgot to mention this was done in the heart of a Maryland winter. Don't mind the bumper- that's what hitting a German tail light sitting randomly in the middle of the autobahn at ~120mph will do to your car. I didn't get any pictures but when we pulled the intercooler out for the first time all kinds of chunks fell out I couldn't see with it installed.



      A little more recent. Clean'ish car with the lower grill and vertical pieces removed. I honestly think I like the mesh there better so I got a new one and currently have it back on. Let me know what you guys think. I'll post a with grill pic here soon.

      This article was originally published in forum thread: AMS Intercooler Install Pictures started by SSDD View original post
      Comments 7 Comments
      1. Sticky's Avatar
        Sticky -
        Great work, front page material.
      1. DBFIU's Avatar
        DBFIU -
        I've said it before and I'll say it again. AMS has the best intercooler for this car.
      1. encinitas's Avatar
        encinitas -
        Nice pix and install! That OEM pipe you are holding in the first pic I ended up accidentally dremeling. It's duct-taped now, I checked it's price with a local Indy retailer - $438, sold with the other connections only. I'm gonna call Helix and Stett and see if they can fabricate their own piece, longshot maybe. Good job once again - I hope you're stoked!
      1. Yukohama's Avatar
        Yukohama -
        very nice, although i usually like to see the ic cause it kinda looks bad ass, the grill would probably protect more i presume?
      1. SSDD's Avatar
        SSDD -
        Thanks guys and Sticky for not banning me. The front page is great too. It's no FBIS review but I did what I could. My car is dirty currently as work has really Really been messing with my free time these last couple weeks but I'll snap a pic as soon as I can with the new lower mesh on.
      1. alpinedevil335's Avatar
        alpinedevil335 -
        looks good!
      1. 02themax's Avatar
        02themax -
        Click here to enlarge Originally Posted by encinitas Click here to enlarge
        Nice pix and install! That OEM pipe you are holding in the first pic I ended up accidentally dremeling. It's duct-taped now, I checked it's price with a local Indy retailer - $438, sold with the other connections only. I'm gonna call Helix and Stett and see if they can fabricate their own piece, longshot maybe. Good job once again - I hope you're stoked!
        Get one custom made at an exhaust shop shouldnt be more than $75