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    • Audi builds an awesome lightweight 2449 pound lightweight Ultra TT Quattro Concept - Press release, specs, photos

      2449 pounds? 310 horsepower? A power to weight ratio of 7.9 pounds per horsepower? AudiBoost likes, AudiBoost likes this a lot! Say hello to the Audi Ultra TT Quattro Concept. Audi managed to lighten the standard TT by a whopping 661 pounds. That is a heck of a lot of weight to shave and Audi did it in impressive fashion. Extensive use of carbon fiber, fiber-reinforced plastic, and magnesium helps Audi shave a lot of weight including 220 pounds from the body alone.

      Carbon ceramic brakes also help shave weight and the wheels shave 44 pounds. They are made out of carbon fiber reinforced plastic with aluminum spokes, impressive and super lightweight. The floor is made out of magnesium and magnesium is used in fasteners and hinges. Carbon fiber reinforced plastic makes up the roof, transmission tunnel, rear end pieces, and B-Pillars. Lightweight seats also shed weight from their production components.

      With a 6-speed manual and all wheel drive this would be one hell of a fun car to drive. However, what would something like this cost? Shaving weight often gets more expensive than adding power. Still, great to see Audi focusing on lightweight cars especially with their history of all wheel drive cars tending to be heavier than the competition.

      Very, very cool concept Audi. Now make something like this available for actual purchase! Press release and pictures below.






      AUDI TT ULTRA QUATTRO CONCEPT SHEDS 300KG TO SHARPEN ITS FOCUS

      TT ultra quattro concept destined for the Worthersee festival sheds 300kg (compared with closest equivalent production model) and benefits from a power boost for its 2.0-litre TFSI engine

      310PS, 400Nm between 1,900rpm and 5,000rpm
      1,111kg weight yields 279PS per ton, 0-62mph in 4.2 seconds, 173mph top speed
      Extensive use of Carbon Fibre-Reinforced Polymer (CFRP), Fibreglass-Reinforced Polymer (FRP) and magnesium reduces bodyshell weight by 100kg

      Audi engineers are waging war on excess weight, and their latest victory is a TT 2.0 TFSI Coupe which has shed an incredible 300kg and gained a power upgrade to 310PS, giving it a 4.2-second 0-62mph sprint time and a top speed of over 170mph.

      The TT ultra quattro concept is, as its name suggests, essentially a study developed for next month's annual gathering of Audi enthusiasts in Wörthersee, Germany, but it demonstrates how an intelligent mix of materials can bring about considerable weight savings even in existing series-production models. Work on the deployment of these materials could conceivably inform the development of future low-volume Audi model series.

      The showcar tips the scales at a lean 1,111kg, an impressive achievement considering it combines its potent petrol engine with quattro all-wheel-drive. With 310PS and 400Nm of torque to propel this pared back mass via a six-speed transmission, the result is a highly impressive power-to-weight ratio of 279PS per ton, a blistering 4.2-second 0-62mph acceleration time and a top speed of 173mph.

      The four-cylinder engine raises its game thanks to modifications to the crankcase, the crankshaft, the balancer shafts, the flywheel, the sump, the bolts and certain ancillary units that help to reduce the unit's weight by 25 kilograms.

      No detail was too small to escape scrutiny during the optimisation process that culminated in the TT ultra quattro concept. With its innovative hybrid body shell the fully fledged production TT already boasts a low body weight of 206 kilograms (excluding detachable body parts amounting to 98 kilograms) which bears testament to Audi engineers' desire to account for every last gram.

      The concept's body structure sheds another 43 kilograms, and with the help of optimised detachable body parts achieves a total weight saving of 100 kilograms.

      The use of carbon fibre-reinforced polymer (CFRP) in the rear end, the centre tunnel, the B-pillars and the roof contributes to this significant saving, as do magnesium components in the floor and in the hinge reinforcements.

      The front brakes with their ceramic discs and aluminium fixed calipers also make a contribution, and there are savings to be found in the titanium exhaust system with its single centrally mounted tailpipe and the CFRP wheels with their high-strength aluminium spokes, which shave off a particularly impressive 20 kilograms.

      Fibreglass-Reinforced Polymer (FRP) springs
      Fibreglass-reinforced polymer (FRP) also replaces more conventional steel for the coil springs in the suspension, helping to further reduce unsprung masses. The core of the all-new springs consists of long glass fibres twisted together and impregnated with epoxy resin. A machine wraps additional fibres around this core, which is only a few millimetres in diameter, at alternating angles of plus and minus 45 degrees to the longitudinal axis. These layers support each other and act in either compression or tension. The use of FRP at this point cuts weight by 40 per cent while still permitting good operating characteristics.

      To further hone the nimble handling which is already a TT trademark, the developers have also concentrated on distributing the remaining weight as effectively as possible by moving it to the centre of the car wherever it was practical to do so. The lithium-ion starter battery, for instance, is located in the interior under the driver's seat. It is much smaller than a lead battery and weighs just under four kilograms (8.82 lb).

      300kg total weight saving
      Overall, these lightweight construction measures leave the concept car 300 kilograms lighter than the comparable series-production car, helping to minimise the inertial mass that the TFSI engine has to contend with during acceleration.

      The exceptional calibre of the TT ultra quattro concept is reflected in its even more emphatic styling, the focal point of which is the large spoiler which gives a nod to its motorsport genes. The base of the rear wing is manufactured as a supporting component from milled aluminium, while the wing itself is made of visible carbon fibre.

      The concept car is painted in the special colour crystal white, which is complemented by CFRP elements in the roof, the flanks and the tailgate. In the interior the same material also adorns the door trim, the centre console and the cross-bracing that replaces the rear seat bench. The standard front seats are also replaced by fibreglass-reinforced polymer (FRP) bucket seats from the R8 GT which help to reduce the all-up weight by a further 22 kilograms.

      There are no compromises on equipment behind the headline-grabbing figures - air conditioning, electric window controls and an electromechanical parking brake are all included, and there are even innovations such as compact cameras in the doors which replace the exterior mirrors and transfer images directly into the digital cockpit.

      This article was originally published in forum thread: Audi builds an awesome lightweight 2449 pound lightweight Ultra TT Quattro Concept - Press release, specs, photos started by Sticky View original post
      Comments 4 Comments
      1. whoosh's Avatar
        whoosh -
        Saturn made plastic body panels years ago, and those cars were cheap as hell. Seems like FRP could be a way to make lighter cars in mass production without running up cost if they exclude some of the more exotic uses here like wheels and springs(!). Very impressive concept.
      1. chrisisnapping's Avatar
        chrisisnapping -
        Pretty good numbers, wonder if they are still using the normal stock TFSI turbo...just imagine this thing with a gtx30 kit. 500whp on ~2500 pounds and all wheel drive!
        Maybe sacrifice some weight and put a DSG on there. Now that would be a really fun car.
      1. Sticky's Avatar
        Sticky -
        Click here to enlarge Originally Posted by whoosh Click here to enlarge
        Saturn made plastic body panels years ago, and those cars were cheap as hell. Seems like FRP could be a way to make lighter cars in mass production without running up cost if they exclude some of the more exotic uses here like wheels and springs(!). Very impressive concept.
        This is a magnesium and carbon fiber masterpiece. Saturn was cheap crap.
      1. Sticky's Avatar
        Sticky -
        Click here to enlarge Originally Posted by chrisisnapping Click here to enlarge
        Pretty good numbers, wonder if they are still using the normal stock TFSI turbo...just imagine this thing with a gtx30 kit. 500whp on ~2500 pounds and all wheel drive!
        Maybe sacrifice some weight and put a DSG on there. Now that would be a really fun car.
        Agreed but this will never get built. Just experimentation but way cool experimentation demonstrating audis commitment to lightness.